Twin Screw Pumps (Bơm trục vít đôi)

 

1) INTRODUCTION TO THEORY OF TWIN SCREW PUMPS
2) FEATURES AND ADVANTAGES
3) BASIC EXECUTIONS
4) APPLICATION FIELDS
5) 3P PRINZ TWIN SCREW PUMP RANGE
6) 3P PRINZ MODEL DE-CODIFICATION
7) MATERIALS SELECTION
8) FLUIDS HANDLED
9) PUMP EXECUTIONS FOR THE MAIN SECTORS
10) NPSHr AND SUCTION LIFT
11) CRITICAL APPLICATIONS
12) PERFORMANCE TEST STANDARDS
13) API 676 COMPLIANCE AND DEVIATIONS
14) SIZING OF TWIN SCREW PUMPS


PERA-PRINZ® TWIN SCREW PUMPS WORKING PRINCIPLE




PERA-PRINZ® TWIN SCREW PUMPS EXECUTIONS

BY APPLICABLE STANDARD:

• Manufacturer Standard

• API 676

BY MOUNTING:

• Overhung Twin Screws

/ Single Volute (Single End)

/ Single Pair of Screws

• Between Bearing Twin Screws

/ Double Volute (Double End)

/ Double Pair of Screws

• Only the Radial Loads are balanced on the Single Volute Twin Screw Pumps.

• The Radial and Axial Loads are balanced on the Double Volute Twin Screw Pumps.

PERA-PRINZ® TWIN SCREW PUMPS EXECUTIONS


PERA-PRINZ® TWIN SCREW PUMPS EXECUTIONS


PERA-PRINZ® TWIN SCREW PUMPS ADVANTAGES

• Self Priming

• They ensure a constant flow, pulsation-free

• High Suction Lift Capability – the pump NPSH being very low

• Suitable to pump fluids with low, medium, high and very high viscosity.

Very well suited to pump very viscous liquids, sensitive to shear forces and turbulences thanks to the low Internal velocities given by the screws movement.

• Low Noise Level and Low Vibrations

• The Screws are Contactless and Wear out is minimized

PERA-PRINZ® TWIN SCREW PUMPS ADVANTAGES

• Flow can be reversed (reversibility) in low pressure applications, upon request

• Entrapped Air or Gas in the Liquid are tolerated up to 50-60% volume (multi-phase service on request)

• Capability of Dry Running for a limited period and in particular conditions

• Compact Design and Dimensions

PERA-PRINZ® TWIN SCREW PUMPS

GENERAL FEATURES AND PERFORMANCES

• CAPACITY: from 1 m3/h up to 3.500 m3/h [from 4.5 GPM up to 15,500 GPM]

• CASING PRESSURE: up to ANSI 900 - 149 barg [2160 Psig]

• DIFFERENTIAL PRESSURE: up to 60 bar [870 Psi]

• NPSHr: down to 1,5 meters [5 ft]

• VISCOSITIES: from 0,5 cSt up to 50.000 cSt (up to 250.000 cSt in special execution)

• PUMP NOISE LEVEL: up to 85 dB for small and medium sizes

• GAS/AIR HANDLING: Gas/Air Content up to 50% (dissolved, not slug)

• TEMPERATURE: up to 300°C [573°F]

PERA-PRINZ® TWIN SCREW PUMPS COVERAGE CHART


Pera Prinz® - Comparison between HR and HD Series

Pera Prinz® - Comparison between HR and HD Series


Pera Prinz® - Some HD Series pumps dimensions


PERA-PRINZ® TWIN SCREW PUMPS – HM250


PERA-PRINZ® TWIN SCREW PUMPS – HM200 VERTICAL (OFFSHORE / MARINE)


PERA-PRINZ® TWIN SCREW PUMPS WITH ELECTRIC MOTOR – HD PUMPS WITH DRAIN


PERA-PRINZ® TWIN SCREW PUMPS WITH ELECTRIC MOTOR – HM PUMPS






PERA-PRINZ® TWIN SCREW PUMPS WORKING PRINCIPLE

Basic concept: two intermeshing screws, synchronized by timing gears‚ conveying the fluid without any metal-to-metal contact

This allows the pump to handle

• virtually any Newtonian or non-Newtonian fluid

• wide variety of conditions

• wide range of viscosities

• multiple phases (i.e. gas and solids)

• high temperatures

• intermittent dry running (i.e. self priming, tank stripping)

Comparison with main types on the market


PERA-PRINZ® TWIN SCREW PUMPS UNIQUE SELLING POINTS

1.Parts wear-out


2.Shear applied to the product


PERA-PRINZ® TWIN SCREW PUMPS –INFLUENCE OF VISCOSITY


PERA-PRINZ® TWIN SCREW PUMPS –INFLUENCE OF VISCOSITY


PERA-PRINZ® TWIN SCREW PUMPS UNIQUE SELLING POINTS

3.Solids handling


4.Air/gas handling


5.Variation Capacity


6. Pulsations on outflow


7. Operating speed range




PERA-PRINZ® TWIN SCREW PUMPS ADVANTAGES ON TANK STORAGE

CENTRIFUGAL PUMPS FOR TANK STORAGE:

-Capable of pumping fluids only up to approximately 150 cSt

-Generate pressure in accordance to their characteristic Curve

-Not well suitable to variable speed operation


PERA-PRINZ® TWIN SCREW PUMPS ADVANTAGES ON TANK STORAGE

TWIN SCREW PUMPS FOR TANK STORAGE: 

• Capable of Operating at High Angular Speeds thanks to the screws low inertia, allowing a high range of flow rates if the pumps are driven by a Variable Speed Drive or by an Inverter 

• Constant Flow regardless pressure changes (in particular when viscous fluids are pumped) 

• Capability of handling a Wide Range of viscosities and pressures


PERA-PRINZ® TWIN SCREW PUMPS MAIN APPLICATIONS

OIL & GAS UPSTREAM

OIL FIELDS

OFFSHORE PLATFORMS

FPSOs & FSOs


PERA-PRINZ® TWIN SCREW PUMPS MAIN APPLICATIONS

OIL & GAS MIDSTREAM DOWNSTREAM

OIL PIPELINE

OIL TANKER / BARGE

REFINERY

PETROCHEMICAL PLANTS

TANK STORAGE TERMINALS

PERA-PRINZ® TWIN SCREW PUMPS MAIN APPLICATIONS

MARINE & SHIPBUILDING

OIL TANKERS

BARGES

CARRIERS

CRUISE SHIPS

NAVY SHIPS

SUPPORT VESSELS


PERA-PRINZ® TWIN SCREW PUMPS MAIN APPLICATIONS


PERA-PRINZ® TWIN SCREW PUMPS – TANK STORAGE

Applications for Twin Screw Pumps for TANK STORAGE:

-Pumping high or low viscosity products

-Loading / Unloading with high or low capacity

-Pumping at high or low pressure

-Circulation from Tank to Tank

-Stripping of Tank

PERA-PRINZ® TWIN SCREW PUMPS – MARINE & SHIPBUILDING

Twin Screw Pumps for Marine & Shipbuilding:

- Horizontal Executions (example some Cargo Loading/Unloading, Slops)

- Vertical Executions: More common because of space saving; different executions can be offered; Non Submerged Versions and Submerged Versions available



PERA-PRINZ® TWIN SCREW PUMPS – MARINE & SHIPBUILDING

Applications for Twin Screw Pumps for MARINE AND SHIPBUILDING:

- Cargo Pumps

- Engine Room Pumps

- Stripping and ballast water Pumps

- Bitumen tanker Pump

- Slops

- Stripping of Tank


PERA-PRINZ® TWIN SCREW PUMPS – CHEMICAL

NON-METALLIC TWIN SCREW PUMPS FOR CORROSIVE LIQUIDS

HM SERIES




PERA-PRINZ® TWIN SCREW PUMPS – CRITICAL APPLICATIONS



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